Deburring, edge rounding, and surface finishing of parts coming off laser cutting/ stamping/fine blanking/ punching/shearing/ waterjet cutting machines with sharp edges and minor-moderate burrs.
SGP1300 is equipped with two work stations. First the wide abrasive belt head is for surface sanding, vertical burr sand off, as well as surface finishing (No.4). The planetary abrasive barrel station is for further deburring and edge rounding. The overall operation is safe, light labour intensity, and minimum metal dust exposure to the operators. Full working width vacuum conveyor also grants the capability of processing small work pieces. To summarize, the machine is flexible, robust, easy hands-on, clean, safe, and great performance.
Technical Datasheet
Max. Working Width
1,280㎜
Consumables
Wide abrasive belt, abrasive barrel
Working Thickness Range
0~50㎜
Quantity of Abrasive Barrels per Set
8
Conveyor Speed
1.5~5m/min
Weight
5000㎏
Highlights
Heavily constructed machine main frame: welded, sand blasted, and powder coated
First work station wide abrasive belt head is used to sand down/off larger burrs. It is also capable of surface finishing such as No.4 finishing. Servo lifting is equipped to ensure precise height (thickness) adjustment
Planetary abrasive barrel station: total of eight abrasive barrels to cover the whole working width. Each two adjacent barrels rotate in opposite direction to ensure consistent and even touch/pressure to all edges, corners, and holes Full working width vacuum conveyor allows processing of small work pieces, 60x60mm and up (solid surface area)
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Due to the working nature of the planetary abrasive barrel station, it targets mostly on edges, corners, and holes. There is minimum touch applied to the "flat surface". Therefore, sheet with vinyl film can be processed (using planetary abrasive barrel station only)
Capable of processing minor profiled parts (depend on the shape, form height, and sizes. Using planetary abrasive barrel station only)
Long life span of the consumables. Less replacement needed.
Easy hands-on, straightforward operation, LED light built-in
User friendly touch screen interface
Good Fit Materials
Steel, stainless steel, aluminum, copper, various alloys and etc.
Parts with vinyl films.
Parts that require heavily rounded edges (radius) before coating process.
Good Fit Materials
SG1030-NG+JS
Cost Effective Deburring, De-Slagging, and Surface Sanding M/C for Laser Cutting Parts
The machine has a special work station configuration of one narrow abrasive belt head and one wide abrasive belt head. The two work station combination is to efficiently clean the parts coming off laser tables with molten slags, piercing slags, sharp edges. The narrow abrasive belt is mainly focused on the edges and contours only, with minimum touch/ pressure applied to the "surface". With such unique characteristic, the narrow abrasive belt will have a long lifespan. The wide abrasive belt then sweeps on the entire surface to further clean off leftover stubborn slags if there is any. It is also capable of general surface sanding and deep scratch removal.
Optional Configurations
Add a crossbelt station with de-slagging blocks so it can handle parts with heavier slags that comes off plasma and flame cutting tables.
Add a crossbelt station with abrasive block to further round the edges of the work pieces.
Form a production line that receives parts directly off laser tables.
Technical Datasheet
Max. Working Width
1,000㎜
Working Thickness Range
1~70㎜
Conveyor Speed
1~5m/min
Weight
2200㎏
Highlights
Feed through type, parts batch processing
Four pillar synchronized lifting conveyor table, high precision
Patented wide abrasive belt automatic tracking system
Minimum metal dust exposure with proper dust extraction system installed
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Patented magnetic conveyor with adjustable magnetic force
Common consumables
Narrow and wide abrasive belts in various types, sizes, and grits
Good fit applications
Steel parts batch processing after cutting
SG1030-WJS
Wet Operation Single Wide Abrasive Belt Head Sanding M/C
Wet sanding process is friendly to heat sensitive materials that are easily deformable under heat. It is also a MUST HAVE for some special metals/alloys for preventing potential fire hazard. The cutting fluid/ coolant is recyclable by a filtration unit that is couple to the machine. It will filter out metal particles and recycle the fluid back into the machine for reuse.
For finishing applications, wet operation also produces a finer and smoother surface comparing to dry working machines.
Technical Datasheet
Max. Working Width
1,000㎜
Working Thickness Range
0.8~70㎜
Conveyor speed
2~9m/min
Weight
1,800㎏
Optional Configurations
The work stations are modular. For example, for finishing applications: configure the machine with multiple wide abrasive belt heads and polishing barrel stations
The conveyor table can be configured to magnetic for processing small ferrous work pieces
Machine working width available: 630mm, 1030mm, 1300mm, 1600mm, and etc
Multiple machines to form a dedicated machine line for surface finishing and polishing applications
Common consumables
Wide abrasive belts in various types, sizes, and grits
Highlights
Wet operation to produce a finer and smoother surface
Feed through type, parts batch processing
Four pillar synchronized lifting conveyor table, high precision
Patented wide abrasive belt automatic tracking system
Automatic cutting fluid/coolant filtration and recycling unit
Oil resistant and anti-erosion type conveyor belt
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Good Fit Materials
Aluminum alloys, magnesium alloys, titanium, zirconium, stainless steel, rubber, and other non-metal materials
Good Fit Materials
SD300-WJS+3D
Fine Deburring and Edge Rounding M/C for Punching, Stamping, Fine Blanking, Flat Machining, and Powder Metal Parts
The machine is used for fine deburring and edge rounding process of punching, stamping, fine blanking, flat machining, and powder metal parts with minor burrs and sharp edges. It is most suitable for processing high volume punching, stamping, or fine blanking parts directly off the presses. Due to the heavy parts volume, this type of machines can be placed strategically right after the presses for minimum travel distances.
Technical Datasheet
Max. Working Width
300㎜
Disk Brush Diameter
Ø165㎜
Max. Working thickness
200㎜
Conveyor Table Height
940㎜
Conveyor Speed
1~5m/min
Wide Abrasive Belt Size
1,900×300㎜
Disk Brush Rotational Speed
150~1,480 r/min VFD
Planetary Rotational Speed
10~50 r/min VFD
Conveyor Type
VFD variable speed control
Total Power
23㎾
Weight
4,500㎏
Machine Dimensions
4,950×1,450×2,150㎜
Highlights
Work stations: combination of one wide abrasive belt head and three planetary disk brush stations. Each work station can be used individually or as combinations. Each work station has its own individual servo lifting
Magnetic conveyor to process small ferrous parts
Conveyor belt quick change design. By changing to a specific conveyor belt to accommodate parts with special humps/shapes, so the parts can sit flat
Deburring, edge rounding, and surface finishing of parts coming off laser cutting/stamping/fine blanking/ punching/shearing/ waterjet cutting machines with sharp edges and minor-moderate burrs.
SGP800 is equipped with two work stations. First the wide abrasive belt head is for surface sanding, vertical burr sand off, as well as surface finishing (No.4). The planetary abrasive barrel station is for further deburring and edge rounding. The overall operation is safe, light labour intensity, and minimum metal dust exposure to the operators. Full working width vacuum conveyor also grants the capability of processing small work pieces. To summarize, the machine is flexible, robust, easy hands-on, clean, safe, and great performance.
Technical Datasheet
Max. working width
800㎜
Consumables
Wide abrasive belt, abrasive barrel
Working thickness range
0~50㎜
Quantity of abrasive barrels per set
4
Conveyor speed
0.8~5m/min
Weight
2,300㎏
Good Fit Materials
Steel, stainless steel, aluminum, copper, various alloys and etc
Parts with vinyl films
Parts that require heavily rounded edges (radius) before coating process
Good Fit Materials
Highlights
Heavily constructed machine main frame: welded, sand blasted, and powder coated
First work station wide abrasive belt head is used to sand down/off larger burrs. It is also capable of surface finishing such as No.4 finishing. Servo lifting is equipped to ensure precise height (thickness) adjustment.
Planetary abrasive barrel station: total of four abrasive barrels to cover the whole working width. Each two adjacent barrels rotate in opposite direction to ensure consistent and even touch/ pressure to all edges, corners, and holes
Full working width vacuum conveyor allows processing of small work pieces, 60x60mm and up (solid surface area) Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Due to the working nature of the planetary abrasive barrel station, it targets mostly on the edges, corners, and holes. There is minimum touch/pressure applied to the "flat surface". Therefore, sheet with vinyl film can be processed (using planetary abrasive barrel station only)
Capable of processing minor profiled parts (depend on the shape, form height, and sizes. Using planetary abrasive barrel station only)
Long life span of the consumables. Less replacement needed
Easy hands-on, straightforward operation, LED light built-in
User friendly touch screen interface
Minimum metal dust exposure with proper dust extraction system installed
More Machine Models Available (Modular Design)
A compact machine model called SP800 (planetary abrasive barrel station only) even has a built-in dust collector inside the main machine body. It occupies minimum floor space, however in the meantime, capable of general deburring, and edge rounding applications
Modular design allows various of work station configurations
Deburring, edge rounding, and surface finishing of parts coming off laser cutting/stamping/fine blanking/ punching/shearing/ waterjet cutting machines with sharp edges and minor-moderate burrs.
SGP1000 is equipped with two work stations. First the wide abrasive belt head is for surface sanding, vertical burr sand off, as well as surface finishing (No.4). The planetary abrasive barrel station is for further deburring and edge rounding. The overall operation is safe, light labour intensity, and minimum metal dust exposure to the operators. Full working width vacuum conveyor also grants the capability of processing small work pieces. To summarize, the machine is flexible, robust, easy hands-on, clean, safe, and great performance.
Highlights
Heavily constructed machine main frame: welded, sand blasted, and powder coated
First work station wide abrasive belt head is used to sand down/off larger burrs. It is also capable of surface finishing such as No.4 finishing. Servo lifting is equipped to ensure precise height (thickness) adjustment
Planetary abrasive barrel station: total of six abrasive barrels to cover the whole working width. Each two adjacent barrels rotate in opposite direction to ensure consistent and even touch/pressure to all edges, corners, and holes
Full working width vacuum conveyor allows processing of small work pieces, 60×60㎜ and up (solid surface area)
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Due to the working nature of the planetary abrasive barrel station, it targets mostly on edges, corners, and holes. There is minimum touch/pressure applied to the "flat surface". Therefore, sheet with vinyl film can be processed (using planetary abrasive barrel station only)
Capable of processing minor profiled parts (depend on the shape, form height, and sizes. Using planetary abrasive barrel station only)
Long life span of the consumables. Less replacement needed.
Easy hands-on, straightforward operation, LED light built-in
User friendly touch screen interface
More Machine Models Available (Modular Design)
SP1000 with only planetary abrasive barrel station is a good fit for processing softer metals such as copper and aluminum, as well as parts with decent cutting quality with minor burrs
SGGP1000 with two sets of wide abrasive belt heads and planetary abrasive barrel station is a good fit for processing parts with heavier burrs, or high hardness metal alloy materials
SPG1000 with planetary abrasive barrel station on the front and wide abrasive belt head on the back is for reproducing the straight line surface finishing after deburring and edge rounding process
SGPG1000 with wide abrasive belt head + planetary abrasive barrel station + wide abrasive belt head
SGPB1000 with wide abrasive belt head + planetary abrasive barrel station + polishing barrel station
Optional configuration: magnetic conveyor table for ferrous metal work pieces
Technical Datasheet
Max. Working Width
1,000㎜
Consumables
Wide abrasive belt, abrasive barrel
Working Thickness Range
0~50㎜
Quantity of Abrasive Barrels per Set
6
Conveyor Speed
0.8~5m/min
Weight
4,000㎏
Good Fit Materials
Steel, stainless steel, aluminum, copper, various alloys and etc
Parts with vinyl films
Parts that require heavily rounded edges (radius) before coating process
SG1030-JS
Single Wide Abrasive Belt Head Sanding M/C: Simple & Classic
The wide abrasive belt head is a versatile work station that is capable of general surface sanding, surface finishing, burr removals, deep scratch removal, surface roughening, and etc.
Highlights
Simple and robust, dry operation, minimum maintenance required
Feed through type, parts batch processing
Four pillar synchronized lifting conveyor table, high precision
Patented wide abrasive belt automatic tracking system
Minimum metal dust exposure with proper dust extraction system installed
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Common consumables
Wide abrasive belts in various types, sizes, and grits
Technical Datasheet
Max. Working Width
1,000㎜
Working Thickness Range
0.8~70㎜
Conveyor speed
2~9m/min
Weight
1,800㎏
Good fit materials: Steel, stainless steel, and etc.
Optional Configurations
The workstations are modular, for example, for finishing applications :
Configure the machine with multiple wide abrasive belt heads and polishing barrel stations
The conveyor table can be configured to vacuum or magnetic for processing small work pieces
Machine working width available: 630mm, 1030mm, 1300mm, 1600mm, and etc
Optional Configurations
SG630-3WB
Wet Operation Surface Finishing and Fine Polishing M/C
This is a dedicated machine for wet operation surface finishing and fine polishing applications with three polishing barrel stations. It is most suitable for heat sensitive materials that is easily deformable under heat. It is also a MUST HAVE for some special metals/alloys for preventing potential fire hazard.
Highlights
Wet operation, smooth and consistent surface finishing and polishing
Feed through type, parts batch processing
Four pillar synchronized lifting conveyor table, high precision
Three polishing barrel stations. Each can work individually or as combinations
Automatic cutting fluid/coolant filtration and recycling unit
Oil resistant and anti-erosion type conveyor belt
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Technical Datasheet
Max. Working Width
600㎜
Working Thickness Range
0.8~50㎜
Conveyor speed
2~9m/min
Polishing Barrel Width
630㎜
Common Abrasive Medias for Polishing Barrel
Dupont fiber type (SiC coated), Scotch Brite type, nonwoven fabric type, and etc.
Good Fit Materials
Aluminum alloys, magnesium alloys, titanium, zirconium, stainless steel, rubber, and other non-metal materials
De-slagging and edge rounding of parts coming off plasma, high power laser, flame cutting machines with slags and dross.
Equipped with Jonsen patented carousel type crossbelt station which features "one belt two passes" processing. This particular machine has 1000mm working width, and is equipped with three crossbelt stations. The first two of the three crossbelts are mounted with numerous of high hardness anti-wear metal alloy pin blocks. The rotating crossbelts basically mimic the motion of "hammering and chiseling" off the slags. The third crossbelt is mounted with abrasive blocks that is made of dense sand paper and Scotch Brite flaps. It further cleans and rounds the edges and holes so it is not sharp.
Highlights
Feed through type, parts batch processing
Magnetic conveyor with adjustable magnetic force to accommodate work pieces with difference sizes and weights
Minimum metal dust exposure with proper dust extraction system installed
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Good Fit Materials : Steel parts batch processing after cutting
Double side de-slagging and edge rounding of parts coming off plasma, high power laser, flame cutting machines with slags and dross.
Equipped with Jonsen patented carousel type crossbelt station which features "one belt two passes" processing. This particular machine has 1300mm working width, and is equipped with three "top and bottom" crossbelt stations. Hence parts' both top and bottoms sides can be processed simultaneously. The first two of the three crossbelt stations are mounted with numerous high hardness anti-wear metal alloy pin blocks. The rotating crossbelts basically mimic the motion of "hammering and chiseling" off the slags. The third crossbelt is mounted with abrasive blocks that is made of dense sand paper and Scotch Brite flaps. It further cleans and rounds the edges and holes so it is not sharp.
Highlights
Double side processing, hence heavy parts after cutting (slags facing down) does not need to be flipped
Feed through type, parts batch processing
Heavy duty pinch rollers to ensure parts firmly clamped while feeding
Minimum metal dust exposure with proper dust extraction system installed
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Workstation configuration is flexible. Various of types consumables are available
Common consumables
Pin blocks, abrasive blocks
Good Fit Materials : Steel parts batch processing after cutting
Technical Datasheet
Max. Working Width
1,300㎜
Working Thickness Range
3~80㎜
Conveyor speed
1~5m/min
Weight
7,800㎏
Automated Machine Line Example
Main machine, automated material handling including loading, off-loading, and extension conveyors
SG1030-2D+JS+D
Simple and Robust De-Slagging, Edge Rounding, and Surface Sanding Multi-Work Station M/C
De-slagging and edge rounding of parts coming off plasma, high power laser, flame cutting machines with slags and dross. Also capable of general surface sanding and finishing by the wide abrasive belt head.
Total four work stations: two oscillating disk brush stations that are mounted with high hardness anti-wear metal alloy pin type de slagging disks, one wide abrasive belt head, and one oscillating disk brush station with general abrasive disks.
Highlights
Dry operation, simple and robust, minimum maintenance required
Feed through type, parts batch processing
Each work station can be used individually or as a few different combinations to achieve specific results/applications
Easy hands-on, straightforward operation, LED light built-in
Minimum metal dust exposure with proper dust extraction system installed
Optional Configurations
Magnetic conveyor with adjustable magnetic force to accommodate work pieces with difference sizes and weights
Double side de-slagging and edge rounding of parts coming off plasma, high power laser, flame cutting machines with slags and dross.
Equipped with Jonsen patented carousel type crossbelt station which features "one belt two passes" processing. This particular machine has 1600mm working width, and is equipped with three "top and bottom" crossbelt stations. Hence parts' both top and bottoms sides can be processed simultaneously. The first two of the three crossbelt stations are mounted with numerous high hardness anti-wear metal alloy pin blocks. The rotating crossbelts basically mimic the motion of "hammering and chiseling" off the slags. The third crossbelt is mounted with abrasive blocks that is made of dense sand paper and Scotch Brite flaps. It further cleans and rounds the edges and holes so it is not sharp.
Highlights
Double side processing, hence heavy parts after cutting (slags facing down) does not need to be flipped
Feed through type, parts batch processing
Heavy duty pinch rollers to ensure parts firmly clamped while feeding
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Workstation configuration is flexible. Various of types consumables are available.
User friendly control interface. Automated material handling system can be customized
Minimum metal dust exposure with proper dust extraction system installed
Common consumables
Pin blocks, abrasive blocks
Technical Datasheet
Max. Working Width
1,600㎜
Working Thickness Range
3~80㎜
Conveyor speed
1~5m/min
Weight
10,000㎏
Good Fit Materials : Steel parts batch processing after cutting
SG1030-3TB+B / SG2400-3TB+B
Automated Double Side De-Slagging and Edge Rounding Machine Line for Industry 4.0 Manufacturing Plants
Applications
After cutting, all parts will first be going through a sorting process. They will be sorted into several categories based on the sizes, and finally processed by a couple of de-slagging machines. Each machine targets on a specific part size to achieve maximum working efficiency. For example, SG1030-3TB+B is aimed for "small" parts, and SG2400-3TB+B is aimed for "large" parts. All the parts with different sizes will be randomly loaded on (either by human or by automation) a conveyor first. Along this conveyor, there will be multiple robotic arms that are visually guided to grab and sort the parts, and distribute them into a few second stage conveyors (for example if there are two de-slagging machines, there will be two second stage conveyors) that will feed the parts to the de-slagging machines.
Equipped with Jonsen patented carousel type crossbelt station which features "one belt two passes" processing. The two machines have 1000mm and 2400 mm working widths respectively, and with the same workstation configurations. Each is equipped with three "top and bottom" crossbelt stations. Hence parts' both top and bottoms sides can be processed simultaneously. The first two of the three crossbelt stations are mounted with numerous high hardness and anti-wear metal alloy pin blocks.
The rotating crossbelts basically mimic the motion of "hammering and chiseling" off the slags. The third crossbelt is mounted with abrasive blocks that is made of dense sand paper and Scotch Brite flaps. It further cleans and rounds the edges and holes so it is not sharp.
It is a multi-work station machine for wet operation surface finishing, polishing, deburring, and edge rounding applications. Wet operation is friendly to heat sensitive materials. It is also a MUST HAVE for some special metals/alloys for preventing potential fire hazard.
Work stations are modular design, can be configured in various combinations for different applications such as finishing, polishing, deburring, and edge rounding. This machine has a wide abrasive belt head, an oscillating disk brush station, and a polishing barrel station
Highlights
Feed through type, parts batch processing
Three work stations. Wide abrasive belt head for surface finishing and sanding off vertical burrs; oscillating disk brush station for further deburring and edge rounding; polishing barrel station for fine polishing
Each work station can be used individually or as a few different combinations to achieve specific results applications
Easy hands-on, straightforward operation, LED light built-in
Automatic cutting fluid/coolant filtration and recycling unit
Good Fit Materials : Aluminum alloys, magnesium alloys, titanium, zirconium, stainless steel, rubber, and other non-metal materials
Optional Configurations
Multiple sets of oscillating disk brush stations for more efficient deburring process and improve surface roughness
Additional wide abrasive belt heads can be configured for heavy duty sanding/grinding applications
Combinations of wide abrasive belt heads and polishing barrel stations for surface finishing applications such as No.4 and Hairline (HL) finishings
Standard size up to 1280mm working width. Wider model can be customized.
Standard configuration up to 4 work stations. More work stations can be customized
Wet type vacuum conveyor table for processing small work pieces
Magnetic conveyor table for processing small ferrous work pieces
Technical Datasheet
Max. Working Width
1,000㎜
Working Thickness Range
1~80㎜
Disk Brush Quantity per Station
Ø165㎜/7pieces
Abrasive Medias
DuPont fiber (SiC coated) type disk brush, Scotch Brite + sand paper type disk brush, wide abrasive belt
Oscillating Disk Brush Station Main Motor
7.5㎾
Wide Abrasive Belt Head Main Motor
11㎾
Polishing Barrel Station Main Motor
7.5㎾
Conveyor speed
2~9m/min
Weight
3,500㎏
SG1300-WJS
Wet Operation Heavy Duty Reciprocating Type Precise Grinding, Polishing, and Stock Removal M/C
The machine is specifically for heavy duty precise grinding, polishing, and stock removal applications of titanium, stainless steel, thick steel plate, and other special metals such as molybdenum alloy.
A single wide abrasive belt head is rigidly constructed on the machine gantry frame with heavy power delivered to the contact roller, hence driving the wide abrasive belt.
The conveyor rollers run in a reciprocating manner, in both directions. Therefore the parts can be fed through the machine multiple passes (the number of passes is programmable). The cutting rate/pressure is adjustable based on the type of material and operator's experience.
Heavy duty pinch rollers to secure and "clamp" the parts firmly while processing
A special bottom roller, Billy roller, is utilized underneath the main contact roller for optimum performance.
Minimum working thickness: 0.5mm
Main contact roller is equipped with Jonsen patented servo lifting system. It utilizes Mitsubishi servo systems to reach a excellent precision of ±0.01mm
Multiple stage filtration and recycling system (can be customized)
Wide abrasive belt change-over assisting tool/hanger
Self cleaning/spraying function inside the machine chamber
Programmable Mitsubishi control interface with live load monitoring
Fixed conveyor table design to allow easier automation such as extension conveyors, material handling systems, and etc.
Technical Datasheet
Max. Working Width
1,280㎜
Working Thickness Range
0.5~70㎜
Conveyor speed
2~14m/min
Wide Abrasive Belt Size
1,300×2,620㎜
Machine Dimensions
2,050×2,000×2,500㎜
Weight
10,000㎏
SG1650-WJS+B
Wet Operation Surface Finishing, Surface Polishing, Precise Stock Removal Machine for Extra Wide Work Pieces
There are two types of applications for this machine. The first one is surface finishing and polishing application for decorative purposes. The second one is functional application such precise stock removal, specific surface roughness requirement, and etc. The machine is used for processing extra wide work pieces and complete sheets such as large scale elevator panels, kitchenware panels, and etc. Wet operation is friendly to heat sensitive materials that are easily deformable under heat. It is also a MUST HAVE for some special metals/alloys for preventing potential fire hazard.
Highlights
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Heavy duty construction machine frame
Roller type conveyor for robust and precision feeding
Synchronized conveyor lifting (if equipped with extension conveyors)
Automatic cutting fluid/coolant filtration and recycling unit
Conveyor can be configured to reciprocating type
Machine working width available: 1300mm, 1650mm, 1900 and etc.
Optional Configurations
Various of combinations of wide abrasive belt heads and polishing barrel stations
The machine is equipped with four heavy duty gantry frame type wide abrasive belt heads for precise grinding, polishing, and stock removal processes in a reciprocating manner, in both directions.
The work pieces will be placed, and fixed on the working table by means of either locating pins, clamping tools, vacuum, or magnetic tables. The working table is sitting on linear guides and driven by high precision ball screw mechanism for stable and consistent moving rate. The working table moves in a reciprocating manner, therefore the work pieces can be processed multiple passes back and forth until the desired result is achieved.
Technical Datasheet
Max. Working Width
630/1,000/1,300/1,600/1,900㎜ (Optional)
Maximum Working Length
3,000㎜
Maximum Working Thicknessd
100㎜
Precision Accuracy
±0.02㎜
Highlights
Gantry type : each wide abrasive belt head has its own "sub frame". Each head has its individual servo lifting for maximum precision control
A combination of wide abrasive belt heads can be used for different applications. Each head can be used individually or in various of combinations
Fine surface finishing process for stainless steel sheet/ coil to coil applications. For such production line, a special additive oil is typically added as assistant fluid for finer surface finishing result. Benefits of oil sanding: sheet surface is better smoothened, and it becomes more anti-rust. A complete production line will consist of extension conveyors, main machines for No.4 finishing and Hairline (HL) finishing, degreasing machine, rinsing and drying machine, laminating machine, and etc. Double side processing can also be achieved.
For coil to coil production lines, decoiler, rewinder, and levelling machines can be integrated.
Technical Datasheet
Max. Working Width
1300/1600/2100㎜
Conveyor Speed
2-18m/min
Working Thickness Range
0.5~40㎜
Wide Abrasive Belt Circumference
2,620㎜
Applications
No.4 Short Parallel Straight Line Hair Line (Hl) Long Straight Line
Highlights
No.4 finishing machine and Hairline (HL) finishing machine
Large diameter contact rollers for finer surface finishing result
Essential rollers are properly balanced, high rotational speed rated bearings are equipped
Patented wide abrasive belt automatic tracking system
All drive and pinch rollers are rubber coated
Efficient degreasing, hot water rinsing, tap water rinsing, and drying process, so all the work pieces come out dry and clean
Multiple coolant spray nozzles for each wide abrasive belt head Production live monitoring
SG2500-1
Wet Operation Reciprocating Type Precise Grinding, Polishing, and Stock Removal Machine
SG2500-2 is a dedicated machine for box, enclosure, and panel surface finishing (No.4, Hairline, and etc.) applications. It is also capable of sanding down weld bead, deep scratch removal, fine polishing and etc.
Highlights
Double belt stations, various abrasive medias and grit sizes available
Small batch parts processing. The SD-H is a better substitute of DA sanders, orbital sanders, and other hand held grinders, and etc. It is safer for operators, substantially less stressful on operator's hands, and in the meantime higher efficiency. With numerous types of abrasive medias available, it is a flexible fit for parts coming off laser cutting/ stamping/fine blanking/ punching/ shearing/ waterjet cutting machines with sharp edges and minor-moderate burrs.
Highlights
Air spring supported working head provides a "zero gravity" feel to the operators. The head hovers over the working table, therefore the operator only needs to apply a slight downward pressure to lower it to the work pieces.
Partial vacuum area, 330x300mm. Simply place the parts over the vacuum area, strong down draft force will hold the parts in place for safe processing.
Different abrasive medias available for different applications.
A single motor drives two abrasive medias on the two ends of the motor. Typically one is disk brush and one is Velcro pad to mount the sanding pad. The head is rotational, up to 180˚ with locating pins 45˚ apart
The swing arm has a wide working span for extra large work piece up to 1500x1500mm
Deburring and Edge Rounding Machine for Laser Cutting Parts
Applications
Two common models below :
SGGB1000 : deburring, edge sanding, surface sanding, and edge rounding of laser cutting part with sharp edges, and minor-moderate burrs.
SGB1000 : deburring, edge sanding only, and edge rounding of laser cutting part with sharp edges, and minor-moderate burrs.
Highlights
Feed through type, parts batch processing
The combination of both narrow and wide abrasive belt heads efficiently sands off burrs along the edges, contours, and holes, as well as removes surface scratches/imperfections, and general surface sanding. The crossbelt station with abrasive blocks will further clean and round the edges.
Each work station can be used individually or as a few combinations for different applications
Magnetic conveyor to process small ferrous parts
Simple and straightforward operation, easy hands-on
Compact floor layout
More Machine Models Available (Modular Design)
SGB1000 : Narrow abrasive belt head + crossbelt station with abrasive blocks. The characteristic of narrow abrasive belt is that it targets mostly on the edges and contours with very minimum touch/pressure to the entire surface. Therefore it saves extensively on the abrasive belt. It is a good trait for customer whose application does not need parts whole surface sanded
Good Fit Materials: Steel parts batch processing after cutting
Technical Datasheet
Maximum Working Width
1,000㎜
Working Thickness Range
0~80㎜
Conveyor Speed
1~5m/min
Weight
3,500㎏
Jonsen after Cutting System
Applications
Jonsen after cutting system is a great fit for customers who routinely process bulk order plasma cutting, high power laser cutting, and flaming cutting parts(medium-thick work pieces) with minimum human intervention required.
Besides the main de-slagging machines, a smart material handling system which is capable of automatic parts loading and unloading is an integral part of "Jonsen after cutting system". The gantry type robotic arm with suction/ magnetic cup assembly will pick up raw parts from "raw pallets" and load them on the infeed conveyor. The parts will then be fed into the main machine for de-slagging/ deburring, and edge rounding processing. Afterwards, the parts will be fed out to the outfeed conveyor. While moving, all parts will be marked and analyzed by the visual system, and finally get picked up by the robotic arm(s), and re-stacked on the "finished pallets".
The visual system is capable of multiple working logics. It handles complex working scenarios, such as multiple types of work pieces that come in random positionings.
Furthermore, multiple sets of robotic arms can be integrated along the outfeed conveyors to greatly increase the working efficiency.
For loading, the gantry type robotic arm with suction/ magnetic cup assembly is capable of grabbing multiple work pieces at a time, hence higher efficiency.
The load capacity can be customized to meet each customer's requirement.
Manual de-slagging, deburring, and edge rounding are tedious and hazardous work for human operators. Jonsen after cutting system is an intelligent and turnkey solution to minimize manual labour for this type of work. We believe such automated machine line that requires minimum operator's attention is a long term trend.
After cutting, all parts will first be going through a sorting process. They will be sorted into several categories based on the sizes, and finally processed by a couple of de-slagging machines. Each machine targets on a specific part size to achieve maximum working efficiency. For example, SG1030-3TB+B is aimed for "small" parts, and SG2400-3TB+B is aimed for "large" parts. All the parts with different sizes will be randomly loaded on (either by human or by automation) a conveyor first. Along this conveyor, there will be multiple robotic arms that are visually guided to grab and sort the parts, and distribute them into a few second stage conveyors (for example if there are two de-slagging machines, there will be two second stage conveyors) that will feed the parts to the de-slagging machines.
