셀프 크린칭 (코킹) 머신

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셀프 크린칭 (코킹) 머신

Self-Clinching System 셀프 크린칭 (코킹) 머신

Principal of function & Control

Types of the point

The sheet metals pressed between the punch and the die get deform forcing the material to extend laterally up till they create a button. The "point" can be of the trapezoidal type or of the round type which are realized, respectively, with a trapezoidal punch and die or round punch and die.
Clinching points have a high repeatability. Their quality can be easily controlled thorugh elementary measurement operations.

Round point
  • the round point permits to realize a herme tic junction, with a resistance to uniform strain in every di rection and with an excellent appearance.
  • For the round point the control of the diameter of the lengthen is realized with a callipers. The value obtained has to be compared with the preconceived value reported in the instructions for use of the machine depending on the diameter of the punch and on the thickness of sheet metal.
Trapezoidal point
  • the trapezoidal point allows the union of the sheet metals even with a low ductility, moreover can be applied to the union of more than two layers of the metal plates.
  • For the trapezoidal point it is important to control the diameter of the point that is realized in the inferior part of sheet metal. This value has to be compared with the predetermined values included in the Instructions for Use of the machine depending on the width of the punch and on the thickness of sheet metal.

제품별 상세 사양

PIRANA

The machine is supplied with clamp, handle, high pressure hydraulic hose, multiplier of air pressure Booster

The Pirana is an extremely light clamp able to join metal sheets up to 2.0㎜ of total thickness. Its lightness and compactness make it a versatile and handy machine able to adapt to a wide range ofsituations, also thanks to possibility to have alignment of the head in three different settings relative to the axis of the handle: straight, staggered and at 90°. Its field of application, extremely various, extends, for example, from the production of metal furniture to the refrigeration sector and to the assembly of the air pocket filters. Pirana can be supplied with balancer and is able to perform both trapezoidal and round clinching points.

Technical description
Weight of the Clamp (Including Handle) 2.0 ㎏
Total Weight Together with Booster 10.3 ㎏
Max. Air Pressure 6 bar
Max. Hydraulic Pressure 360 bar
Thrust 25 kN
Cycle Time 0.8 s
Max. Total Sheet Thickness Mild Steel 2.0 ㎜
Max Total Sheet Thickness Stainless Steel 1.6 ㎜

Pirana application with a staggered interface

Both of our machines Pirana and Mangusta can be provided with the STAGGERED INTERFACE in order to allow a comfortable entrance of the machine in the sheet metal profiles otherwise inaccessible. Please find below the application of Pirana with a staggered interface, representing innumerable situations in which this solution can be used.

Pirana Settings

Pirana Tool Kit

MANGUST

The Mangusta was the first machine provided with built-in air pressure multiplier that has been realized. Its compactness and absence of external booster makes it extremely versatile and easy to handle, thanks to the reduced weight. Its main field ofapplication is union ofthin metal sheets in a wide variety ofindustrial applications such as, for example, the production of structures and machines for the refrigeration, the production of household appliances air ducts and the assembly of the air pocket filters. The Mangusta can be supplied in three different geometric settings depending on alignment of the head relative to the axis of the handle: with straight head, staggered head and with head at 90°. On request it can be equipped with a balancer. The Mangusta is able to perform both trapezoidal and round clinching points.

Technical description
Weight of the Clamp (Including Handle) 2.4 ㎏
Total Weight Together with Booster 2.9 ㎏
Max. Air Pressure 6 bar
Max. Hydraulic Pressure 240 bar
Thrust 25 kN
Cycle Time 0.6 s
Max. Total Sheet Thickness Mild Steel 1.6 ㎜
Max Total Sheet Thickness Stainless Steel 1.2 ㎜

Mangusta application with 90° interface

Both of our machines can be provided with 90° INTERFACE in order to allow the comfortable entrance of the machine in the sheet metal profiles otherwise inaccessible. Please find below the application of Mangusta with 90° interface, representing innumerable situations in which this solution can be used.

Picture Mangusta at 90˚

Mangusta Settings

Mangusta Tool Kit

PYTHON

The machine is supplied with clamp, handle, high pressure hydraulic hose, multiplier of air pressure Booster

The Python is a high power and low weight clamp. Thanks to its thrust of 35 kN allow the union up to 3,6 mm total sheet metal thickness. These features, combined with the design of the head, with hydraulic cylinder positioned outward the clinching axis (behind the head) and the elevated height of the throat, make it a versatile machine capable ofperforming high resistance clinching points in a large number ofsituations. The Python is available in two geometric settings with straight handle and at 90° moreover can be provided with tool kits for round clinching points and trapezoidal with dies of different height and dimensions that allow it to realize the best clinching point for each thickness of sheet metal.

Technical description
Weight of the Clamp (Including Handle) 3.7 ㎏
Total Weight Together with Booster 12 ㎏
Max. Air Pressure 6 bar
Max. Hydraulic Pressure 360 bar
Thrust 35 kN
Cycle Time 0.8 s
Max. Total Sheet Thickness Mild Steel 3.0 ㎜
Max Total Sheet Thickness Stainless Steel 2.4 ㎜

Phyton application on sheet metal with 10 mm border

The Python, that is characterized by being a machine extremely reliable and powerful, can be equiped with different Tool Kits that allow to realize the clinching point more suitable for every need. In this example we show you the case where the Python is equiped with a Toll Kit TEXM that permits to join sheet metal with a only 10 mm border.

Python Settings

Python Tool Kit

PYTHON LA

The machine is supplied with clamp, handle, high pressure hydraulic hose, multiplier of air pressure Booster

The Python LA is a machine able to perform the clinching points in areas otherwise in accessible for other types of the clamps. Thanks to its system of mechanical opening of the head, the Python LA is capable of passing obstacles such as for example folded edge and perform a clinching point beyond them. The Python LA is able to work with a thrust up to 35 kN which makes it a very powerful machine as well as versatile. It is supplied together with gyroscopic support and can be equipped with tool kits round and trapezoidal with the dies of different height and dimension according to the type and thickness of the sheet metal.
* Also available with working head at 90°.

Technical description
Weight of the Clamp (Including Handle) 5.1 ㎏
Total Weight Together with Booster 13.4 ㎏
Max. Air Pressure 6 bar
Max. Hydraulic Pressure 360 bar
Thrust 35 kN
Cycle Time 0.8 s
Max. Total Sheet Thickness Mild Steel 4.0 ㎜
Max Total Sheet Thickness Stainless Steel 2.4 ㎜

Phyton LA application on air duct

In our catalogue there are machines like the Cobra and the Python LA that allow to realize a clinching point beyond an obstacle or a bended border. It is the case, for example, of the Python LA utilized for the clinching of the flanges on the air distribution ducts.

Python LA Settings

Python LA Tool Kit

PYTHON LA BE

The Python LA BE is provided with built-in air pressure multiplier versatile and easy to handle. It is a tool able to perform the clinching points in areas otherwise inaccessible for other types of the clamps. Thanks to its system of mechanical opening of the head, the Python LA BE is capable of passing obstacles such as for example folded edge and perform a clinching point beyond them. The Python LA BE, exclusively designed by JuradoTools, is able to work with a thrust up to 28 kN which makes it a powerful tool as well specially thought for HVAC sector. It is supplied together with gyroscopic support and can be equipped with tool kits round and trapezoidal with the dies of different height and dimension according to the type and thickness of the sheet metal.
* Also available with working head at 90°.

Technical description
Total Weight 6.6 ㎏
Max. Air Pressure 6 bar
Max. Hydraulic Pressure 265 bar
Thrust 25 kN
Cycle Time 0.8 s
Max. Total Sheet Thickness Mild Steel 3.0 ㎜
Max Total Sheet Thickness Stainless Steel 2.0 ㎜

Phyton LA BE application on air duct

In our catalogue there are machines like the Cobra and the Python LA BE that allow to realize a clinching point beyond an obstacle or a bended border. It is the case, for example, of the Python LA BE utilized for the clinching of the flanges on the air distribution ducts.

Complete Combination Air Duct

Python LA BE Settings

Python LA BE Tool Kit

CONDOR 2A

The machine is supplied with clamp, high pressure hydraulic hose, multiplier of air pressure Booster

The Condor 2A is an evolution of our previous stitch folding clamp Condor. It is a machine that acts through perforation: cuts the sheet metal on three sides thereby creating a strip which is folded on the below metal plate. Compared to the previous version, the Condor 2A has been designed with a special shape that allows it to be easily used in production of the air filters for the air handlers, indeed the staggered head relative to the body of the clamp consents it to enter between the pockets of the filter, moreover the radius of the connection on the front edge permits easy insertion into the structures to assembly. The Condor 2A still keeps the same features of the previous version resulting in a light, handy, silent and extremely easy to use machine. It is therefore a good alternative to spot welding and riveting and is particularly recommended for the union of extremely thin sheet metals. The application sectors of the Condor 2A are productions of the metal plates in field of: air filters, refrigeration, household appliances and thanks to its versatility can be used in all the cases where there is a need to join thin metal sheets.

Technical description
Weight of the Clamp (Including Handle) 2.7 ㎏
Total Weight Together with Booster 11 ㎏
Max. Air Pressure 4 bar
Max. Hydraulic Pressure 240 bar
Thrust 18 kN
Cycle Time 0.8 s
Max. Total Sheet Thickness Mild Steel 1.6 ㎜
Max Total Sheet Thickness Stainless Steel 1.2 ㎜
Tool Kit for Stitch Folding

Condor 2A Settings

MOUSE ALS

The machine is supplied with clamp, high pressure hydraulic hose, multiplier of air pressure Booster

The MOUSE ALS system is composed by a metallic C frame with a hydraulic piston and a low pressure safe approach system. The operator will work with a double pedal in order to activate the low pressure approach for first and then to execute the clinching using a round or trapezoidal point. The machine is supplied including a weight support, a pressure multiplier and a pedal gauge. According to the customer’s need, the C-frame structure can be supplied with different depth of the throat.

Technical description
Work Stroke 6 ㎜
Low Pressure Approach 50 or 100 ㎜
Thrust 35 or 50 kN

Example of Mouse ALS 600 ㎜

CB500

The machine is supplied with, clamp, high pressure hydraulic hose, multiplier of air pressure – Booster

The CB500 is a static machine with a wide opening of the throat meaning the height and depth able to perform the clinching points on the pieces of large dimensions. It is equipped with multiplier of the air pressure and therefore is of pneumatic supply. The opening of the clamp and working cycle are controlled by a pneumatic pedal. The CB500 is able to perform both round and trapezoidal clinching points with a thrust of 45 kN at pressure of 6 bars.

Technical description
Weight of the Camp (including the support) 300 ㎏
Total Weight together with Booster 300 ㎏
Max. Air Pressure 6 bar
Max. Hydraulic Pressure 360 bar
Thrust 45 kN
Cycle Time 0.8 s
Max. Total Sheet Thickness Mild Steel 4.0 ㎜
Max Total Sheet Thickness Stainless Steel 3.0 ㎜

CEC80

자동차부품/공조기/통신기기/가전제품

The solid cast construction with large throat depth results in a highly versatile all-round press.

Sheet Metal Connection Range

  • Single sheet thickness from 0.6~2 mm
  • Sheet layers from 2-3 layers
  • Different material sheet metal connection
CEC08
Max. Capacity 8 Ton
A 985
B 700
C 380
D 120
E 980
G 1,300
H 425
R 70

Riveting without rivet

이외 셀프 크린칭 머신

COBRA
MOUSE X 22
MOUSE X 102 DOPPIO PUNZONE
MOUSE CF
PYTHON-BE 90˚
SHARK
PINZA C 170×120
PYTHON 80

자동차 분야 적용 사례

  • Pulsator Washing Machine
  • AC Hanging Shell
  • Drum Washing Machine Door
  • AC Bottom Deforsting Pan
  • AC Back Panel
  • AC Fire Damper
  • AC Fire Damper
  • Turbo-charging Shell
  • AC Hanging Shell
  • Cable Bridge Frame
  • Central Air-conditioner Air Valve
  • Drawer Slide
  • Door Lock Reinforced
  • Gas Guage Shell
  • AC Compressor
  • Cabinet
  • AC Hanging Board
  • Electric Cabinet

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